Use ACI Standards and Reviews Equations to Determine the Primary Parameters for the Design Reinforced Shear and 3D-Printed Concrete Walls
- Authors
-
-
Salhah A. Mohummed
Omar AlMukhtar University
-
Hana Abdalftah Aljewifi
Omar AlMukhtar University
-
- Keywords:
- 3D Printed Concrete Wall, Shear Wall, Fresh Properties, Hardened Properties, Numerical Study
- Abstract
-
In the domain of construction, the practice of virtual fabrication, which encompasses the utilization of three-dimensional printers in the fabrication of building components, is experiencing a notable surge in popularity and adoption. The implementation of these building strategies offers a range of advantages, including the potential for free form architecture, reduced construction time, labor expenses, waste material, and freedom of geometry. In the wet manufacturing method known as 3D Printing Concrete (3DCP), layers of extruded mortar are linked together by consecutive material deposition. The objective of this study is to make a comparison between the numerical values derived from equation reviews of ordinary reinforced shear concrete walls (RSCW) and 3D-printed concrete walls (3DPCW). Additionally, the rheological behavior and engineering mechanisms of two buildings at both the fresh and hardened states will be examined. The study assesses critical parameters, including yield stress τ₀, plastic viscosity μ₀, and the thixotropic structuration rate A₀ₕᵢₓ. The findings of the study demonstrate that conventional concrete demonstrates a substantially elevated structuration rate, Aₜₕᵢₓ≈1.14 Pa/s, in comparison to that of 3D-printed mortar, Aₜₕᵢₓ≈ 0.75 Pa/s. While the higher rate in conventional concrete facilitates a rapid reduction in lateral formwork pressure, it concomitantly narrows the interlayer bonding window, thereby increasing the risk of cold joints. The analysis confirms that both materials exhibit viscoplastic behavior, transitioning from a solid-like state to a fluid-like response upon exceeding the yield threshold. Moreover, the findings indicate that a 20% increase in material density necessitates a 15% reduction in printing velocity to prevent plastic collapse or elastic buckling. Furthermore, the structural stability of 3DPC is constrained by an Aₜₕᵢₓ/H ̇ ratio > 1 s/m and a density threshold of <2,200 kg/m³. These findings establish a quantitative "safe printing envelope" for transitioning from conventional reinforced construction to automated additive manufacturing.
- References
-
ACI Committee 238. (2008). Report on measurements of workability and rheology of fresh concrete (ACI 238.1R-08). American Concrete Institute.
ACI Committee 318. (2014). Building Code Requirements for Structural Concrete (ACI 318-14) [and] Commentary on Building Code Requirements for Structural Concrete (ACI 318R-14). American Concrete Institute.
Banfill, P. F. G. (1991). Rheology of Fresh Cement and Concrete (P. F. G. BANFILL, Ed.). Taylor & Francis. https://doi.org/10.4324/9780203473290 DOI: https://doi.org/10.4324/9780203473290
Benamara, A. (2021). Impression 3D de matériaux dédiés à la construction : De la définition des encres, maîtrise de l’impression à la performance des produits imprimés. Cergy-Pontoise University, Français.
Bischoff, P. H., & Perry, S. H. (1991). Compressive behaviour of concrete at high strain rates. Materials and Structures, 24(6), 425–450. https://doi.org/10.1007/BF02472016 DOI: https://doi.org/10.1007/BF02472016
Bos, F., Wolfs, R., Ahmed, Z., & Salet, T. (2016). Additive manufacturing of concrete in construction: potentials and challenges of 3D concrete printing. Virtual and Physical Prototyping, 11(3), 209–225. https://doi.org/10.1080/17452759.2016.1209867 DOI: https://doi.org/10.1080/17452759.2016.1209867
Buchanan, C., & Gardner, L. (2019). Metal 3D printing in construction: A review of methods, research, applications, opportunities and challenges. Engineering Structures, 180, 332–348. https://doi.org/10.1016/j.engstruct.2018.11.045 DOI: https://doi.org/10.1016/j.engstruct.2018.11.045
Ferraris, C. F. (1999). Measurement of the rheological properties of high performance concrete: State of the art report. Journal of Research of the National Institute of Standards and Technology, 104(5), 461. https://doi.org/10.6028/jres.104.028 DOI: https://doi.org/10.6028/jres.104.028
Hernández Vargas, J. (2023). Design for 3D Concrete Printing: Optimisation Through Integrated Workflows [KTH Royal Institute of Technology]. https://doi.org/10.13140/RG.2.2.17781.18409
ISO/ASTM 52900:2021(en). (2021). Additive manufacturing — General principles — Fundamentals and vocabulary. https://www.iso.org/obp/ui/#iso:std:iso-astm:52900:ed-2:v1:en
Khoshnevis, B. (2004). Automated construction by contour crafting—related robotics and information technologies. Automation in Construction, 13(1), 5–19. https://doi.org/10.1016/j.autcon.2003.08.012 DOI: https://doi.org/10.1016/j.autcon.2003.08.012
Kosmatka, S. H. ., & Wilson, M. L. . (2011). Design and control of concrete mixtures : the guide to applications, methods, and materials. Portland Cement Association.
Kruger, J., Zeranka, S., & van Zijl, G. (2019). 3D concrete printing: A lower bound analytical model for buildability performance quantification. Automation in Construction, 106, 102904. https://doi.org/10.1016/j.autcon.2019.102904 DOI: https://doi.org/10.1016/j.autcon.2019.102904
Le, T. T., Austin, S. A., Lim, S., Buswell, R. A., Gibb, A. G. F., & Thorpe, T. (2012). Mix design and fresh properties for high-performance printing concrete. Materials and Structures, 45(8), 1221–1232. https://doi.org/10.1617/s11527-012-9828-z DOI: https://doi.org/10.1617/s11527-012-9828-z
Le, T. T., Austin, S. A., Lim, S., Buswell, R. A., Law, R., Gibb, A. G. F., & Thorpe, T. (2012). Hardened properties of high-performance printing concrete. Cement and Concrete Research, 42(3), 558–566. https://doi.org/10.1016/j.cemconres.2011.12.003 DOI: https://doi.org/10.1016/j.cemconres.2011.12.003
Ma, G., Li, Z., & Wang, L. (2018). Printable properties of cementitious material containing copper tailings for extrusion based 3D printing. Construction and Building Materials, 162, 613–627. https://doi.org/10.1016/j.conbuildmat.2017.12.051 DOI: https://doi.org/10.1016/j.conbuildmat.2017.12.051
Malvar, L. J., & Ross, C. A. (1998). Review of Strain Rate Effects for Concrete in Tension. ACI Materials Journal, 95(6), 735–739. https://doi.org/10.14359/418 DOI: https://doi.org/10.14359/418
Masonry Standards Joint Committee. (2013). Building code requirements and specification for masonry structures : containing Building code requirements for masonry structures (TMS 402-13/ACI 530-13. Masonry Society ; American Concrete Institute ; Structural Engineering Institute of the American Society of Civil Engineers.
Mechtcherine, V., Nerella, V. N., Will, F., Näther, M., Otto, J., & Krause, M. (2019). Large-scale digital concrete construction – CONPrint3D concept for on-site, monolithic 3D-printing. Automation in Construction, 107, 102933. https://doi.org/10.1016/j.autcon.2019.102933 DOI: https://doi.org/10.1016/j.autcon.2019.102933
Mehta, P. Kumar., & Monteiro, P. J. M. . (2014). Concrete : microstructure, properties, and materials (4th ed.). McGraw-Hill Education.
Mindess, Sidney., Young, J. Francis., & Darwin, David. (2003). Concrete. Prentice Hall.
Neville, A. . (2012). Properties of Concrete, Fifth Edition. Prentice Hall.
Panda, Biranchi., Shakor, P. N. ., & Laghi, Vittoria. (2024). Additive manufacturing for construction. Emerald Publishing Limited : ICE Publishing, an imprint of Emerald Publishing Limited.
Perrot, A., Rangeard, D., & Pierre, A. (2016). Structural built-up of cement-based materials used for 3D-printing extrusion techniques. Materials and Structures, 49(4), 1213–1220. https://doi.org/10.1617/s11527-015-0571-0 DOI: https://doi.org/10.1617/s11527-015-0571-0
Roussel, N. (2006). A thixotropy model for fresh fluid concretes: Theory, validation and applications. Cement and Concrete Research, 36(10), 1797–1806. https://doi.org/10.1016/j.cemconres.2006.05.025 DOI: https://doi.org/10.1016/j.cemconres.2006.05.025
Roussel, N. (2018). Rheological requirements for printable concretes. Cement and Concrete Research, 112, 76–85. https://doi.org/10.1016/j.cemconres.2018.04.005 DOI: https://doi.org/10.1016/j.cemconres.2018.04.005
Roussel, N., & Cussigh, F. (2008). Distinct-layer casting of SCC: The mechanical consequences of thixotropy. Cement and Concrete Research, 38(5), 624–632. https://doi.org/10.1016/j.cemconres.2007.09.023 DOI: https://doi.org/10.1016/j.cemconres.2007.09.023
Tattersall, G. H. ., & Banfill, P. F. G. . (1983). The rheology of fresh concrete. Pitman Advanced Pub. Program.
Van Der Putten, J., De Schutter, G., & Van Tittelboom, K. (2019). The effect of print parameters on the (micro)structure of 3D printed cementitious materials. First RILEM International Conference on Concrete and Digital Fabrication – Digital Concrete 2018, 19, 234–244. https://doi.org/10.1007/978-3-319-99519-9_22 DOI: https://doi.org/10.1007/978-3-319-99519-9_22
Wallevik, O. (2003). Rheology - A scientific approach to develop self-compacting concrete. Proceedings of the 3rd International RILEM Symposium on Self-Compacting Concrete, 23–31.
Wolfs, R. J. M., Bos, F. P., & Salet, T. A. M. (2018). Early age mechanical behaviour of 3D printed concrete: Numerical modelling and experimental testing. Cement and Concrete Research, 106, 103–116. https://doi.org/10.1016/j.cemconres.2018.02.001 DOI: https://doi.org/10.1016/j.cemconres.2018.02.001
Wolfs, R. J. M., Bos, F. P., & Salet, T. A. M. (2019). Hardened properties of 3D printed concrete: The influence of process parameters on interlayer adhesion. Cement and Concrete Research, 119, 132–140. https://doi.org/10.1016/j.cemconres.2019.02.017 DOI: https://doi.org/10.1016/j.cemconres.2019.02.017
- Downloads
- Additional Files
- Published
- 2026-04-14
- Data Availability Statement
-
The data that support the findings of this study are available from the corresponding author upon reasonable request..
- Section
- Research Article/Original Research
- License
-
Copyright (c) 2026 Salhah A. Mohummed, Hana Abdalftah Aljewifi

This work is licensed under a Creative Commons Attribution 4.0 International License.
Open Access Licences
User rights
All articles published open access will be immediately and permanently free for everyone to read and download, copy and distribute.
How to Cite
Similar Articles
- Alaa Sukkari, Ghazi Al-Khateeb, Mohammed Wajeeh, Helal Ezzat, Waleed Zeiada, Impact of Sasobit on Asphalt Binder’s Performance under UAE Local Conditions , Steps For Civil, Constructions and Environmental Engineering: Vol. 2 No. 3 (2024): July - September
- Zeinab Awad, Sustainable Restoration Techniques for Historic Buildings in Tyre City , Steps For Civil, Constructions and Environmental Engineering: Vol. 1 No. 1 (2023): July - September
- Baraa Elmoussa, Case Report: FIU Pedestrian Bridge Collapse (Miami, 2018) , Steps For Civil, Constructions and Environmental Engineering: Vol. 3 No. 2 (2025): April - June
- Ifeyinwa Ijeoma Obianyo, Buhari Saulawa Shehu, Abdulhameed Danjuma Mambo, Abubakar Dayyabu, Akeem Amuda, Quality Management as a Tool to Minimize Construction Waste Towards a Sustainable Built Environment: The Consultants’ Perspective , Steps For Civil, Constructions and Environmental Engineering: Vol. 3 No. 4 (2025): October - December
- Abdelwanees Ashoor, Hakim S. Abdelgader, Risk management in Libya: Learning from Experiences from Europe, Asia, and the Middle East , Steps For Civil, Constructions and Environmental Engineering: Vol. 2 No. 4 (2024): October - December
- Rodina Daod, Nazih Abboud, Mohamad Imad Machlah, Employing Numerical Modelling to Calculate Changes in Safety Factors for The Bearing Capacity of Expansive Clay Soil Subjected to Cycles of Full Wetting and Partial Drying , Steps For Civil, Constructions and Environmental Engineering: Vol. 2 No. 2 (2024): April - June
- Nasser Tarraf Ibrahem, Hyperspectral Images Technique in Mapping and Quantifying Gypsum Case Study: Jayroud District , Steps For Civil, Constructions and Environmental Engineering: Vol. 2 No. 1 (2024): January – March
- Bassel Alhassan, Batoul Alsaadi, Alaa Barazi, Alzharaa Merza, Amal Esmail, An Integrated Framework for the Rehabilitation of War-Damaged Public Buildings using BIM, AI, VR, and AR Technologies , Steps For Civil, Constructions and Environmental Engineering: Vol. 3 No. 3 (2025): July - September
- Marzieh Haghverdi, Akram Karbalaee Hosseini, Azadeh Tadjarodi, Hydrothermal Synthesis of Hedgehog-Shaped ZnS Nanostructures: Structural Characterization and Photocatalytic Applications in Environmental Engineering , Steps For Civil, Constructions and Environmental Engineering: Vol. 2 No. 1 (2024): January – March
- Sanaa Khalil, Nazih Abboud, Firas Almoukdad, Studying Effect of Saturation Degree on the Bearing Capacity and Failure Mechanism of Sandy Soils , Steps For Civil, Constructions and Environmental Engineering: Vol. 2 No. 1 (2024): January – March
You may also start an advanced similarity search for this article.
